Product Description

OEM CNC Machining Split Motor Rigid Shaft Coupling

Product Description

 

 

Customized cnc machining parts notes:

Quotation

According to your drawing(size, material, thickness, processing content, and required technology, etc)

Tolerance Surface Roughness

+/-0.02 – 0.01mm Ra0.2 – Ra3.2(Customized avaiable)

Materials Avaiable

Aluminum, Copper, Stainless steel, Iron, PE, PVC, ABS, etc.

Surface Treatment

Polishing, general/hard/color oxidation, surface chamfering, tempering, etc.

Processing

CNC Turning, Milling parts, drilling, auto lathe, tapping, bushing, surface treatment, etc.

Testing Equipment

CMM/Tool microscope/multi-joint arm/Automatic height gauge/Manual height gauge/Dial gauge/Roughness measurement

Drawing Formats

 PRO/E, Auto CAD, CHINAMFG Works , UG, CAD / CAM / CAE, PDF PRO/E, Auto CAD, CHINAMFG Works , UG, CAD / CAM / CAE, PDF

Our Advantages

(1) 24 hours online service & Quickly Quote/Delivery. 

(2) 100% QC quality inspection before delivery, and can provide quality inspection form.           
(3) 18+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions.

       Features of jaw coupling:

      1.Easy of inspection,easy maintenance.

      2.Can absorb vibration,parallel,angular and axial misalignments. 

      3.Identical clockwise and anticlockwise rotational charateristics.

      4.Both ends material is iron, intermediate for rubber materials.

      5.Simple configuration, setscrew type,low price.

      6.Hole can be self-processing,easy facilitate.

      7.For step motor,screw, machine positioning system.

     The SL cross slide coupling is slid in the corresponding radial grooves of the large end faces
     of the half couplings on both sides.
     The main feature of the slider coupling is that it allows the 2 shafts to have a large radial
     displacement, and allows for small angular displacement and axial displacement. Due to the
     centrifugal force generated by the eccentric motion of the slider, it is not suitable to use this
     coupling. High-speed movement, the coupling torque of the coupling is 120-63000N.m, the
     speed is 250-70r/min.
 

     Advantages:

     Protects driven component by serving as a mechanical “fuse” – an inexpensive replaceable plastic
     midsection shears under excess load.
     Protects support bearings by exerting consistently low reactive forces, even under large misalignments.
     Homokinetic transmission – driving and driven shafts rotate at exactly the same speed at all times.
     Zero backlash and high torsional stiffness.
     Accommodates large radial misalignment in a short length.
     Easy installation in blind or difficult installations when through-bores are used.
     Economically priced compared to other couplings with similar performance characteristics.

     CNC machining parts, metal machining parts, precision machining parts, Machined parts, Machinery 
     parts,Machine Parts,machining parts machining,Cnc machining parts machinery parts,machined 
     parts,precision machining parts,oem machining parts,cnc machining parts,cnc machined parts.

             Q: Why choose Shengao product?
             A: We shengao have our own plant– HangZhou Shengao machinery Co.,Ltd, therefore, we can 
             surely promise the quality of every product and provide you comparable price.

             Q: Do you provide OEM Service?
             A: Yes, we provide OEM Service.

             Q: Do you provide customized machining parts?
             A: Yes. Customers give us drawings and specifications, and we will manufact accordingly.

             Q: What is your payment term?
             A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.

             If there’s anything we can help, please feel free to contact with us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

rigid coupling

Can Rigid Couplings Accommodate High Torque and High-Speed Applications?

Yes, rigid couplings are well-suited for high torque and high-speed applications. Their design and construction allow them to efficiently transmit large amounts of torque and handle high rotational speeds without compromising performance or introducing backlash.

Rigid couplings are typically made from robust materials, such as steel or aluminum, which provide high strength and stiffness. This allows them to withstand substantial torque loads without deformation or failure. Additionally, rigid couplings do not have flexible elements, such as elastomers or springs, which can be a limiting factor in high-torque applications.

The absence of flexible elements also means that rigid couplings have minimal backlash. Backlash is the clearance between mating teeth in a coupling and can cause position inaccuracies, especially in high-precision systems. Since rigid couplings have a solid, one-piece design, they offer precise and immediate torque transmission, making them suitable for applications requiring high accuracy and repeatability.

Furthermore, the solid construction of rigid couplings allows them to handle high rotational speeds. They do not exhibit the bending or torsional flexibility seen in some other coupling types, which can be limiting factors in high-speed applications. As a result, rigid couplings are commonly used in various high-speed machinery, such as power transmission systems, motors, pumps, and industrial equipment.

However, it is essential to ensure proper alignment and installation when using rigid couplings in high-torque and high-speed applications. Any misalignment between the shafts can lead to increased stresses and premature failure. Regular maintenance, including shaft alignment checks, can help ensure optimal performance and longevity in such demanding applications.

In summary, rigid couplings are an excellent choice for high torque and high-speed applications due to their robust design, minimal backlash, and ability to provide precise torque transmission. When correctly installed and maintained, rigid couplings can reliably handle the demands of various industrial and mechanical systems.

rigid coupling

How Does a Rigid Coupling Handle Angular, Parallel, and Axial Misalignment?

Rigid couplings are designed to provide a fixed and rigid connection between two shafts. As such, they do not have any built-in flexibility to accommodate misalignment. Therefore, when using a rigid coupling, it is essential to ensure proper shaft alignment to avoid excessive forces and premature wear on connected equipment.

Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not collinear and form an angle with each other. Rigid couplings cannot compensate for angular misalignment, and any angular misalignment should be minimized during installation. Precision alignment techniques, such as laser alignment tools, are often used to achieve accurate angular alignment.

Parallel Misalignment: Parallel misalignment, also known as offset misalignment, happens when the axes of the two shafts are parallel but have a lateral displacement from each other. Rigid couplings cannot accommodate parallel misalignment. Therefore, precise alignment is crucial to prevent binding and excessive forces on the shafts and bearings.

Axial Misalignment: Axial misalignment occurs when the two shafts have an axial (longitudinal) displacement from each other. Rigid couplings cannot address axial misalignment. To prevent thrust loads and additional stresses on bearings, it is essential to align the shafts axially during installation.

In summary, rigid couplings are unforgiving to misalignment and require precise alignment during installation. Any misalignment in a rigid coupling can lead to increased wear, premature failure of components, and reduced overall system efficiency. Therefore, it is crucial to use appropriate alignment techniques and tools to ensure optimal performance and longevity of the connected equipment.

rigid coupling

Limitations and Disadvantages of Using Rigid Couplings:

Rigid couplings offer several advantages in providing a strong and direct connection between shafts, but they also have certain limitations and disadvantages that should be considered in certain applications:

  • No Misalignment Compensation: Rigid couplings are designed to provide a fixed connection with no allowance for misalignment between shafts. As a result, any misalignment, even if slight, can lead to increased stress on connected components and cause premature wear or failure.
  • Transmit Shock and Vibration: Rigid couplings do not have any damping or vibration-absorbing properties, which means they can transmit shock and vibration directly from one shaft to another. In high-speed or heavy-duty applications, this can lead to increased wear on bearings and other components.
  • No Torque Compensation: Unlike flexible couplings, rigid couplings cannot compensate for torque fluctuations or angular displacement between shafts. This lack of flexibility may not be suitable for systems with varying loads or torque requirements.
  • Higher Stress Concentration: Rigid couplings can create higher stress concentration at the points of connection due to their inflexibility. This can be a concern in applications with high torque or when using materials with lower fatigue strength.
  • More Challenging Installation: Rigid couplings require precise alignment during installation, which can be more challenging and time-consuming compared to flexible couplings that can tolerate some misalignment.
  • Increased Wear: The absence of misalignment compensation and vibration absorption can lead to increased wear on connected components, such as bearings, shafts, and seals.
  • Not Suitable for High Misalignment: While some rigid couplings have limited ability to accommodate minor misalignment, they are not suitable for applications with significant misalignment, which could lead to premature failure.

Despite these limitations, rigid couplings are still widely used in many applications where precise alignment and a strong, permanent connection are required. However, in systems with significant misalignment, vibration, or shock loads, flexible couplings may be a more suitable choice to protect the connected components and improve overall system performance and longevity.

China OEM OEM CNC Machining Split Motor Rigid Shaft Coupling  China OEM OEM CNC Machining Split Motor Rigid Shaft Coupling
editor by CX 2024-05-16